Fire Pump Pipe Sizing Tool

Select the rated capacity of the fire pump or enter the flow you need. See the minimum suction, discharge, relief, test and drain pipe sizes together with the pump room layout.

Based on NFPA 20 · UL / FM

1Pump capacity

or find by flow
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2Minimum pipe sizes

Rated flow227 m³/h
Rated flow1000 GPM
Rated flow3,785 L/min
150% test flow340.5 m³/h

3Fire pump room layout

100%
Horizontal split-case fire pump room layout: suction line, pump, discharge line, relief valve, flow meter test line and drain
1000GPM

Select a line or device

Click the coloured lines, the pump, the valves or the legend above. The selected line is highlighted and the flow direction is animated.

Source: AYSO fire pump room layout drawing. Click lines, devices or labels; when zoomed in, drag to move around the plan (Ctrl + mouse wheel also zooms).

4All capacities – reference table

Minimum pipe sizes by fire pump rated capacity (inches, NFPA 20 based)
m³/hGPMSuctionDischargeRelief valveRelief dischargeFlow meterDrain
5.7251″1″¾″1″1¼″¾″
11.4501½″1¼″1¼″1½″2″¾″
22.71002″2″1½″2″2½″¾″
34.11502½″2½″2″2½″3″¾″
45.42003″3″2″2½″3″¾″
56.82503½″3″2″2½″4″¾″
68.13004″4″2½″3½″4″¾″
914004″4″3″5″4″¾″
1024505″5″3″5″4″¾″
1145005″5″3″5″5″¾″
1707506″6″4″6″5″¾″
22710008″6″4″8″6″¾″
28412508″8″6″8″6″¾″
34115008″8″6″8″8″¾″
454200010″10″6″10″8″¾″
568250010″10″6″10″8″¾″
681300012″12″8″12″8″1″
795350012″12″8″12″10″1″
908400014″12″8″14″10″1″
1,022450016″14″8″14″10″1″
1,136500016″14″8″14″10″1″

5Unit converter

6How to size the piping around a fire pump

Pipe sizes around a fire pump are selected according to the rated capacity of the pump. The values in this tool are the minimum sizes required by NFPA 20; pipe length, the number of fittings and pressure losses may require a larger size.

Suction pipe

NFPA 20 limits the water velocity in the suction pipe to 4.57 m/s (15 ft/s) when the pump runs at 150% of rated flow. An eccentric reducer with the flat side on top is used at the pump inlet, and no control valve other than a listed OS&Y gate valve may be installed within 15.3 m (50 ft) of the suction flange.

Discharge pipe

The main line from the pump to the system. A concentric reducer, a check valve and a control valve follow the pump outlet; the test header and the outdoor hose connection branch off this line.

Relief valve and its discharge

A main relief valve is used when churn pressure plus the maximum suction pressure can exceed the rating of system components, typically with diesel engine drivers. The discharge runs through an open waste cone so that flow is visible, and it is never smaller than the size in the table.

Flow meter test line

During the annual performance test the pump is measured at 0%, 100% and 150% of rated flow. The metering device must be able to measure at least 175% of rated flow; test water can be returned to the tank.

Casing relief valve (drain)

Releases a small amount of water while the pump runs with no flow so the casing does not overheat: ¾″ for pumps up to 2500 GPM and 1″ for 3000–5000 GPM pumps.

Pump performance

A fire pump must deliver at least 65% of rated pressure at 150% of rated flow, and its shutoff (churn) pressure must not exceed 140% of rated pressure.

Frequently asked questions

What pipe sizes are required for a 1000 GPM fire pump?

Minimum sizes based on NFPA 20: suction pipe 8″ (DN200), discharge pipe 6″ (DN150), relief valve 4″ (DN100), relief discharge 8″ (DN200), flow meter 6″ (DN150) and drain ¾″ (DN20).

What suction and discharge size does a 500 GPM fire pump need?

Minimum suction 5″ (DN125) and discharge 5″ (DN125). Full list: suction pipe 5″ (DN125), discharge pipe 5″ (DN125), relief valve 3″ (DN80), relief discharge 5″ (DN125), flow meter 5″ (DN125) and drain ¾″ (DN20).

Why can the suction pipe be larger than the discharge pipe?

Available pressure on the suction side is limited. A larger pipe lowers velocity and friction loss and reduces the risk of cavitation; that is why NFPA 20 limits suction velocity to 4.57 m/s (15 ft/s) at 150% of rated flow.

Is a relief valve required on every fire pump?

No. It may not be needed if churn pressure plus the maximum suction pressure does not exceed the system rating. It is common on diesel driven pumps because overspeed can raise pressure. The decision is based on the project calculation.

What size should the casing relief (drain) valve be?

¾″ for pumps up to 2500 GPM and 1″ for 3000–5000 GPM pumps.

How do I convert m³/h to GPM?

1 m³/h ≈ 4.403 GPM and 1 GPM ≈ 0.227 m³/h. For example 227 m³/h ≈ 1000 GPM. You can also use the unit converter on this page.

Values are the minimum pipe sizes in the AYSO pump selection table and are based on NFPA 20. Long suction lines, the number of elbows and friction losses may require larger sizes. The final selection must be verified by the project engineer with a hydraulic calculation.

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